Teeny Foods, Inc. operates on a different scale from the company
that was founded nearly 40 years ago by Sam and Minerva Teeny. The
Portland, Ore.-based bakery makes a variety of par-baked dough
products, including pizza crusts, breadsticks and Focaccia bread.
Pocket bread, the company's signature product, has remained primarily
a regional favorite in the Pacific Northwest, but its par-baked pizza
crusts and breadsticks have introduced the Teeny name to restaurant
chains and customers nation-wide, according to Rick Teeny, the
company's current owner.
And Teeny Foods is on its way to expanding its capacity threefold
in the next few months to accommodate a new segment of the frozen
specialty baked-goods market: cheese-filled breadsticks. According to
Mr. Teeny, the scope of the company has broadened considerably since
April 1964, when Sam and Minerva launched a family business called
Middle East Bakeries, Inc. in an old bank building in Portland.
Sam, Mr. Teeny's father, was born in Portland but raised in
Lebanon from the age of 2. He moved to Portland as a teenager, then
at age 24 returned to Lebanon, married Minerva and brought her back
to Oregon.
According to the family story, the impetus for the bakery
originated on a hunting trip in 1963, when Sam shared some of his
wife's "Lebanese Bread" with his hunting buddies. The
hunters were so impressed with the pocket bread they encouraged Sam
and Minerva to open a bakery.
"Friends were raving about the quality of mom's pocket
bread," Mr. Teeny said. "Dad found out that it wasn't being
made commercially and decided we better start making it."
According to Mr. Teeny, his father, Sam, coined the term "pocket
bread" and modified his wife's recipe to suit the American
palate and lifestyle. Since there was no existing commercial
technique or equipment for making pocket bread in 1964, Sam Teeny
ended up inventing, developing and manufacturing most of his own
machinery, the company said.
The Teeny's educated the public about the uses of pocket bread by
selling sandwiches out of a sandwich shop at the bakery and by
providing samples to local grocery stores. The concept was a
tremendous success with consumers.
In 1980, the company began to manufacture a full line of par-baked
frozen pizza crusts, and today, Teeny Foods produces more than 200
varieties of pizza crust. Two of Sam's sons, Rick and Parry, bought
the business from their parents in 1988.
In 1996, Rick and his wife, Debbie, bought the business from Parry
and moved Teeny Foods to a new 25,000-square-foot facility near the
Portland airport. In addition to the increased space for production
and freezer storage, the new facility offers a retail outlet where
the public can buy Teeny Foods' products as well as a variety of
bread, grains and specialty items from other local companies, Mr.
Teeny said.
The company's expanded product line now includes not only fresh
pocket bread and flat bread (Greek Pita), but par-baked pizza crusts,
breadsticks and focaccia bread for food service as well.
"It took five years from the time we started making par-baked
pizza crusts until it became a majority of our business," Mr.
Teeny said. What started as a pocket bread business and grew into a
par-baked pizza crust operation is now looking at a potential shift
to a new primary product. Teeny Foods' newest development is a
par-baked frozen mozzarella cheese-filled breadstick.
"The cheese-filled breadstick is definitely our newest
exciting product as a company," Mr. Teeny said. "I think
inside the 20-month expansion plan, the cheese-filled breadstick line
could account for 50% of production. We're not really replacing any
segments. We're very encouraged. Breadstick growth could be bigger
than our whole company." The product was slated to begin
shipping sometime in September.
According to Mr. Teeny, the biggest challenge facing Teeny Foods
is demand that continues to outpace the company's current production
levels. "It's a nice problem to have," he said.
The focus of the company has shifted since Teeny Foods pioneered
the pocket bread industry in the 1960s. If the company's area of
specialization can be pinpointed in 2001, it is "hands-on
product development" with its customers, particularly in
par-baked pizza crusts and breadsticks, according to Mr. Teeny.
"When the customers ask for a specific solution and help, we
really try to address it," Mr. Teeny said. "We don't just
hand them a product list and tell them: 'This is what we make.' We
specialize it to their needs. We encourage customer visits and try to
bring the right people in from specialty restaurant chains to develop
products for them."
Mr. Teeny said the biggest growth opportunity is working directly
with its customers to create unique recipes for individual
restaurants. Mr. Teeny said that type of personal, custom work is
where the company is headed. "We're knocking on some big doors,"
he said.
The company currently operates one line that runs 4,500 lbs of
dough per hour and has expansion plans to increase that capacity to
three lines, each running at 9,000 lbs per hours. Teeny Foods plans
to add one new piece of equipment every size weeks, Mr. Teeny said,
which will quickly bring the company from one production line to
three. Admitting that the expansion plan was "very aggressive",
Mr. Teeny added that the demand for the company's frozen par-baked
specialty formulation products was "huge."
According to Darryl Abram, general manager and vice-president of
sales for Teeny Foods, the company is spending more money and more
time to automate its operations. "Mr. Teeny is spending more of
his own time looking for new equipment to keep the facility updated
with the most computerized machines," Mr. Abram said. "There
is always something on the automation side that is bigger, fast,
better," he said. "New equipment has a life span as short
as three years in some cases now."
Mr. Abram said that Mr. Teeny's attitude of openness to new
technology and automation makes a difference in overall success of
the company. "That's the one thing people notice about us,"
Mr. Abram said. "As a company, we're open to new ideas. Some
small companies are protectionists, but we want to work with our
vendors and our customers so they begin to see it as their plant,
too."
The plant is not the only variable in the company's rapid growth,
according to Mr. Abram. "Labor is changing, too," he said.
"There's no doubt about that. We need to be busy training more
employees to be better all-around employees in terms of education,
computerization and automation. We have been growing the company
dramatically, but we really don't see raising our employee numbers
very much at all. The equipment manufacturers are helping with that."
Looking ahead, Teeny Foods' strategy for continued growth is to
increase its recognition across the United States. "We were a
well-kept secret until a few years ago," Mr. Abram said. "Then
we decided to dramatically grow the business needed to step outside
the Pacific Northwest and go to trade shows."
Although it is well-known in the Pacific Northwest, the Teeny name
is less recognized across the nation, and that is something the
company is determined to change. According to Mr. Abram, with
substantial business in custom formulations for national restaurant
chains, "our strategy is to raise our profile nationwide."